Case StudyPLC Migration for Manufacturing Plant
Complete PLC system migration from legacy Allen-Bradley SLC-500 to modern CompactLogix platform for a high-volume automotive components manufacturing plant in Gauteng.
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Case StudySCADA Monitoring System for Water Treatment Facility
Design and deployment of a comprehensive SCADA monitoring platform for a municipal water treatment facility serving 150,000+ residents in the Mpumalanga province.
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Case StudyIndustrial Network Upgrade for Production Facility
Complete OT network redesign and upgrade for a large FMCG production facility, replacing legacy serial networks with a high-availability Industrial Ethernet architecture.
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Case StudyBoiler and Burner Control System Upgrade
Replacement of obsolete burner control system with a modern Siemens S7-1500F fail-safe PLC platform for a chemical processing plant, achieving full NFPA 85 compliance.
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Case StudyRemote Industrial Monitoring Dashboard Implementation
Cloud-based remote monitoring platform consolidating data from 8 distributed pump stations, 3 conveyor lines, and 2 water treatment plants into a single unified operations dashboard.
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Mine Conveyor Automation & SCADA
PLC-based conveyor control system with SCADA monitoring for a platinum mine. Replaced legacy relay logic with Siemens S7-1500, Profinet ring network, and WinCC SCADA with real-time conveyor status, fault logging, and production reporting.
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Water Treatment Plant SCADA Upgrade
End-to-end SCADA system replacement for a municipal water treatment plant. Migrated from legacy Citect SCADA to Inductive Automation Ignition with redundant servers, chemical dosing PID control, reservoir level monitoring, and compliance reporting dashboards.
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FMCG Packaging Line Automation
Full production line automation for a food & beverage packaging facility. Integrated conveyors, labelling machines, carton erectors, and palletisers under a single Delta AS PLC architecture with Weintek HMI and OEE tracking dashboard.
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Predictive Maintenance for Pump Station Network
AI-powered predictive maintenance platform for a network of 12 pump stations. Vibration, temperature, and current sensors connected to edge IoT gateways with ML models predicting bearing and seal failures 3-6 weeks in advance.
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Industrial Network Security Assessment
Full OT cybersecurity assessment for a chemical processing plant. Network topology review, vulnerability scanning, firewall rule audit, and DMZ architecture design per IEC 62443 standards.
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Control Panel Design & Build for Coal Processing
Design, assembly, and commissioning of 8 control panels for a coal processing plant. PLC cabinets, MCCs, VFD panels, and marshalling boxes with full electrical schematics, FAT, and SAT documentation.
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Solar Farm SCADA & Remote Monitoring
SCADA system for a 5MW solar PV installation. Real-time monitoring of inverter performance, string-level current tracking, energy yield reporting, and grid export monitoring with cloud-based dashboard access.
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Conveyor VFD Retrofit & Energy Optimisation
Retrofit of 14 fixed-speed conveyor drives to VFD-controlled operation with energy optimisation algorithms. Integrated with existing PLC for speed profiling based on material loading levels.
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Burner Management System Upgrade
Replacement of obsolete burner control system with Siemens S7-1500F fail-safe PLC. Flame safeguard logic, burner sequencing, fuel-air ratio control, and safety shutdown per NFPA 85 standards.
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